Our Manufacturing Capabilities
ISRA Engineering (Pvt) Limited delivers comprehensive precision manufacturing services — from power press stamping and CNC machining to in-house CAD/CAM die design — all under one roof, ISO 9001:2015 certified.
Power Press Stamping 10 to 100 Tons Capacity
ISRA Engineering operates a comprehensive fleet of mechanical power presses ranging from 10 Ton to 100 Ton capacity, enabling us to produce precision stamped components for automotive, heavy engineering, and industrial applications. Our stamping capabilities cover the full spectrum — from small spring clips and precision washers to large structural brackets and body panels.
Our in-house CAD/CAM Department designs and manufactures all dies internally, giving us complete control over die quality, maintenance, and iteration speed. We perform both progressive die stamping (for high-volume production) and transfer die stamping (for complex multi-stage operations).
Every stamped component is produced under our ISO 9001:2015 certified quality management system, with statistical process control (SPC) monitoring, first-article inspection, and full material traceability documentation.
| Specification | Details |
|---|---|
| Press Capacity Range | 10 Tons – 100 Tons |
| Stamping Types | Progressive, Transfer, Compound |
| Die Design | In-House CAD/CAM Department |
| Materials | SS, Brass, Aluminum, Polymers |
| Quality System | ISO 9001:2015 |
| Inspection | First-Article, SPC, CMM |
Typical Components Produced
- Engine Mounting Brackets
- Suspension Components
- Spring Clips & Retainers
- Precision Washers
- Electrical Connectors
- Structural Body Parts
CNC Machining & Wire-Cut Tolerances to ±0.005 mm
ISRA Engineering's CNC machining department is equipped with state-of-the-art CNC wire-cut (EDM), 3-axis, and 5-axis CNC machining systems. These advanced systems enable us to manufacture complex automotive components with high-precision tolerances down to ±0.005 mm — meeting the most demanding specifications of Tier-1 automotive OEMs.
Our CNC wire-cut electrical discharge machining (EDM) capability allows us to cut intricate profiles in hardened tool steels and exotic materials without mechanical stress, making it ideal for die components, punch tools, and precision inserts.
The 5-axis CNC system enables single-setup machining of complex 3D geometries, eliminating the need for multiple fixture changes and reducing cycle times while improving accuracy for complex automotive castings, manifolds, and structural components.
| CNC System | Tolerance |
|---|---|
| CNC Wire-Cut (EDM) | ±0.005 mm |
| 3-Axis CNC Milling | ±0.005 mm |
| 3-Axis CNC Turning | ±0.005 mm |
| 5-Axis CNC Machining | ±0.005 mm |
Machining Applications
- Precision Shafts & Pins
- Complex 3D Manifolds
- Die Inserts & Punches
- Valve Bodies & Fittings
- Gear Components
- Turbine & Impeller Parts
CAD/CAM Die Design Department
ISRA Engineering's dedicated CAD/CAM Department handles the complete lifecycle of die designing and die making in-house. This vertical integration is a critical advantage — it eliminates outsourcing delays, ensures direct quality control at every stage, and enables rapid iteration during prototyping.
Our team of experienced die designers utilizes industry-leading CAD/CAM software to create precision 3D models, simulate forming operations, generate optimized toolpaths, and produce detailed manufacturing drawings. From progressive dies and transfer dies to compound dies and forming tools, every design is engineered for maximum efficiency and longevity.
The department works in close collaboration with our CNC and power press teams to ensure seamless transition from design to production — reducing time-to-first-part and ensuring that every die meets ISRA Engineering's exacting quality standards.
Die Design Services
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3D Die Modeling — Full parametric 3D CAD models for all die components
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Forming Simulation — FEA-based forming analysis before manufacturing
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CAM Toolpath Generation — Optimized CNC programs for die manufacturing
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Die Manufacturing — In-house production of all die components
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Die Tryout & Validation — On-press testing and dimensional verification
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Die Maintenance & Repair — Ongoing support and refurbishment
Materials We Process
ISRA Engineering works with a comprehensive range of engineering-grade materials, each processed with material-specific tooling, cutting parameters, and quality inspection protocols.
Stainless Steel
SS 304, SS 316, SS 410, SS 430. Used for corrosion-resistant automotive components, exhaust parts, fasteners, and structural brackets.
Brass
C260, C360, C464 grades. Ideal for electrical connectors, valve components, bushings, and decorative automotive trim pieces.
Aluminum
6061, 7075, 5052 alloys. Lightweight structural components, heat sinks, housings, and high-strength-to-weight ratio parts.
Engineering Polymers
Nylon, POM, PEEK, Acetal. Used for lightweight components, insulators, wear-resistant parts, and non-conductive elements.
Teflon (PTFE)
High chemical resistance, low friction coefficient. Used for seals, gaskets, bearings, and non-stick surfaces in automotive systems.
CPVC
Chlorinated polyvinyl chloride for high-temperature fluid handling, corrosion-resistant piping components, and chemical processing parts.
Complete Capability Specifications
| Capability | Specification |
|---|---|
| Power Press Stamping | 10 – 100 Tons capacity |
| Progressive Die Stamping | High-volume, multi-stage operations |
| Transfer Die Stamping | Complex multi-stage forming |
| CNC Wire-Cut (EDM) | ±0.005 mm tolerance |
| CNC 3-Axis Milling | ±0.005 mm tolerance |
| CNC 3-Axis Turning | ±0.005 mm tolerance |
| CNC 5-Axis Machining | ±0.005 mm tolerance |
| Die Design & Manufacturing | In-house CAD/CAM Department |
| Metals | Stainless Steel, Brass, Aluminum |
| Polymers & Plastics | Teflon, CPVC, Nylon, POM, PEEK, Acetal |
| Quality Certification | ISO 9001:2015 Certified |
| Quality Documentation | PPAP, SPC, CMM Reports |
| Material Traceability | Full batch-level traceability |
Need Precision-Engineered Components?
Upload your CAD files, STEP files, or technical drawings and receive a detailed quotation from ISRA Engineering's team within 24 hours.